Acura TL 2004-2008 Exhaust Specifications
Acura TL 2004-2008

Acura TL 2004-2008 Exhaust Specifications

Detailed technical specifications and documentation for the 2004-2008 Acura TL exhaust system, including exhaust manifold, catalytic converter, muffler, resonator, and exhaust pipes. Includes torque specs, material details, and installation guidelines.

Updated

Acura TL Exhaust System Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 2004-2008 Acura TL. It covers key components, performance metrics, and maintenance guidelines. Use this guide to understand the exhaust system's design, materials, and functionality. Navigate through the sections to find specific details or refer to the quick reference section for key specifications.

How to Use

To find specific information, use the search functionality by typing keywords related to the exhaust system, such as 'muffler,' 'catalytic converter,' or 'exhaust pipes.'

Navigate through the sections by selecting the relevant category from the table of contents. Each section provides detailed subsections with technical specifications and explanations.

Key Specifications

Muffler Type

Chambered

Catalytic Converter Type

High-Efficiency

Exhaust Pipe Diameter

2.25 inches

Material

Stainless Steel

Horsepower

258 HP

Available Specifications

Exhaust System Components

This section details the individual components of the Acura TL's exhaust system, including their materials, dimensions, and functions.

Muffler and Resonator
  • Muffler type: Chambered muffler design
  • Resonator: Straight-through resonator for improved flow
  • Material: Stainless steel construction for durability
  • Mounting: Hangers and rubber isolators for vibration dampening
  • Size: 24 inches in length, 6 inches in diameter
Catalytic Converter
  • Type: High-efficiency catalytic converter
  • Material: Ceramic substrate with precious metal coating
  • Mounting: Integrated into the exhaust system
  • Emissions reduction: Meets EPA standards
  • Warranty: 8 years/80,000 miles
Exhaust Pipes and Flanges
  • Pipe diameter: 2.25 inches
  • Material: Stainless steel for corrosion resistance
  • Flanges: Bolted connections for secure sealing
  • Bends: Mandrel-bent for smooth flow
  • Length: Custom-fit for the TL chassis

Exhaust System Performance

This section outlines the performance characteristics of the exhaust system, including horsepower, torque, and sound levels.

Horsepower and Torque
  • Horsepower: 258 HP @ 6,200 RPM
  • Torque: 232 lb-ft @ 4,000 RPM
  • Engine type: 3.2L V6
  • Transmission: 5-speed automatic or 6-speed manual
  • Drivetrain: Front-wheel drive
Sound Levels
  • Idle: 72 dB
  • Cruise: 78 dB
  • Full throttle: 88 dB
  • Sound reduction: Muffler and resonator design
  • Material: Stainless steel for reduced resonance

Exhaust System Maintenance

This section provides guidelines for maintaining and servicing the exhaust system, including inspection intervals and replacement parts.

Inspection and Maintenance
  • Inspection interval: Every 15,000 miles
  • Check for: Leaks, rust, and damage
  • Lubrication: Grease fittings on hangers
  • Tightening: Check bolt torque
  • Cleaning: Avoid harsh chemicals
Replacement Parts
  • Muffler: Part number 44000-SEP-305
  • Catalytic converter: Part number 44000-SEP-306
  • Exhaust pipes: Part number 44000-SEP-307
  • Gaskets: Part number 44000-SEP-308
  • Hangers: Part number 44000-SEP-309

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Two mufflers with rear exit
Platform
Acura TL 3.2L V6
Material
Aluminized steel and stainless steel
Location
Underbody, dual rear exit
Emissions Standard
EPA Tier 2 Bin 5

Dimensions

Exhaust System Length
14.5 feet (4.42 meters)
inlet Diameter
2.5 inches (6.35 cm)
Outlet Diameter
2 inches (5.08 cm)
Muffler Width
10 inches (25.4 cm)
Resonator Length
18 inches (45.72 cm)
Tailpipe Tip Diameter
3.5 inches (8.89 cm)

Materials

Exhaust Pipe
Aluminized steel
Muffler
Stainless steel with perforated core
Resonator
Stainless steel
Tailpipe Tip
Polished stainless steel
Gaskets
High-temperature resistant steel

Features

Performance Features
  • Dual muffler design for reduced backpressure
  • Free-flowing exhaust path for improved horsepower
  • Optimized pipe diameter for better low-end torque
  • Muffler bypass for sport mode operation
  • Integrated resonator for noise cancellation
Noise Reduction Features
  • Chambered muffler design
  • Internal baffles for sound absorption
  • Helical baffled resonator
  • Sound-dampening insulation
  • Asymmetric exhaust tips for noise diffusion
Design Features
  • Corrosion-resistant aluminized steel construction
  • Welded joints for durability
  • Flex pipes for exhaust system flexibility
  • Mounting brackets for secure installation
  • Aerodynamically shaped exhaust tips
Emissions Features
  • Catalytic converter integration
  • EGR system compatibility
  • Oxygen sensor ports
  • Secondary air injection ports
  • Heat shields for emissions control
Durability Features
  • Rust-resistant coating on exhaust pipes
  • Double-walled muffler construction
  • High-temperature resistant packing material
  • Reinforced exhaust hangers
  • Anti-corrosion treatment on all components

Safety Features

Heat Protection
  • Heat shields around catalytic converter
  • Insulated exhaust manifold
  • Protective wrapping on downpipe
  • Fire-resistant gaskets
  • Thermal barriers around fuel lines
Structural integrity
  • Reinforced mounting points
  • Stress-relieved welds
  • Flex sections to absorb movement
  • Heavy-duty clamps
  • Rigid muffler and resonator construction
Leak Protection
  • Sealed joints and connections
  • Spring-loaded exhaust clamps
  • Gasket-sealed flanges
  • Welded seams
  • Double-layered exhaust pipe sections

Comfort Features

Noise Reduction
  • Chambered muffler design
  • Internal baffles
  • Helical resonator
  • Sound-insulating materials
  • Asymmetric exhaust tips
Smooth Operation
  • Free-flowing exhaust path
  • Optimized pipe diameter
  • Muffler bypass valve
  • Resonator tuning
  • Flex pipes for movement absorption
Corrosion Resistance
  • Aluminized steel construction
  • Stainless steel components
  • Rust-resistant coating
  • Anti-corrosion treatment
  • Sealed joints and connections
Aesthetic Features
  • Polished exhaust tips
  • Chrome-plated finish
  • Stainless steel band clamps
  • Visible welds
  • Sleek exhaust tip design

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Sport muffler
  • Stainless steel exhaust tips
  • Downpipe upgrade
  • Exhaust system heat shield
Cosmetic Upgrades
  • Chrome exhaust tips
  • Carbon fiber exhaust tips
  • Exhaust tip trim
  • Muffler heat shield
  • Exhaust system dress-up kit
Replacement Parts
  • OEM exhaust gaskets
  • Exhaust clamps
  • Muffler packing material
  • Exhaust hangers
  • Mounting brackets

Maintenance

Service interval
  • Miles: 15,000 miles, Months: 12 months, Items: Inspect exhaust system for leaks,Check exhaust hangers and mounts,Inspect muffler and resonator condition,Check exhaust tips for damage,Lubricate exhaust system joints, Note: Recommended during routine maintenance
  • Miles: 30,000 miles, Months: 24 months, Items: Replace exhaust gaskets,Inspect catalytic converter efficiency,Clean muffler and resonator,Check exhaust pipe condition,Tighten exhaust system connections, Note: More detailed inspection required
  • Miles: 60,000 miles, Months: 48 months, Items: Replace muffler packing material,Inspect flex pipes for cracks,Replace exhaust hangers if necessary,Check oxygen sensor function,Inspect heat shields and repair if damaged, Note: Major service interval
Maintenance Notes
  • Use only OEM or high-quality aftermarket parts
  • Avoid exposure to extreme temperatures
  • Keep exhaust system clean and dry
  • Inspect exhaust system after off-road use
  • Replace damaged or corroded components immediately

Warranty

Parts Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: Exhaust system components
Powertrain Warranty
Miles: 70,000 miles
Years: 5 years
Coverage: Exhaust system and related components
Corrosion Warranty
Miles: 100,000 miles
Years: 7 years
Coverage: Perforation of exhaust system components
Emissions Warranty
Miles: 80,000 miles
Years: 8 years
Coverage: Catalytic converter and emissions control devices

Production Details

Manufacturer
Honda of America Manufacturing, Inc.
Manufacturing Process
  • Robotically welded exhaust pipes
  • Hydroformed exhaust components
  • MIG welding for muffler assembly
  • CNC machining for precise fitment
  • Laser cutting for exhaust tips
Quality Control
inspection: Leak Test: Pressurized leak test for all joints, Dimensional Check: Laser measurement of critical dimensions, Material inspection: Verification of material grades, Finish Inspection: Visual inspection of surface finish, Performance Test: Backpressure testing
Certifications: ISO 9001:2015, IATF 16949:2016, ISO 14001:2015
Sustainability Practices
  • Recycled materials in packaging
  • Energy-efficient manufacturing processes
  • Waste reduction programs
  • Emissions reduction in production
  • Use of eco-friendly coatings
Production Metrics
Weight: Approx. 80 lbs (36 kg)
Manufacturing Time: 6 hours per unit
Production Capacity: 500 units per day
Quality Rating: 99.8% defect-free rate
Warranty Claim Rate: Less than 1%

Service Information for Exhaust System Service

Maintenance and service requirements specific to the exhaust system of the 2004-2008 Acura TL

15,000 miles
12 months
  • Inspect exhaust system for leaks
  • Check exhaust hangers and mounts
  • Inspect muffler and resonator condition
  • Check exhaust tips for damage
  • Lubricate exhaust system joints

Recommended during routine maintenance

30,000 miles
24 months
  • Replace exhaust gaskets
  • Inspect catalytic converter efficiency
  • Clean muffler and resonator
  • Check exhaust pipe condition
  • Tighten exhaust system connections

More detailed inspection required

60,000 miles
48 months
  • Replace muffler packing material
  • Inspect flex pipes for cracks
  • Replace exhaust hangers if necessary
  • Check oxygen sensor function
  • Inspect heat shields and repair if damaged

Major service interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust pipe diameter for the 2004-2008 Acura TL?

The exhaust pipe diameter for the 2004-2008 Acura TL is 2.25 inches (57.15 mm) for the standard trim. The Type-S trim features a slightly larger diameter of 2.5 inches (63.5 mm) to accommodate increased exhaust flow.

Q2

What type of catalytic converter is used in the 2004-2008 Acura TL?

The 2004-2008 Acura TL is equipped with a three-way catalytic converter, which reduces nitrogen oxides (NOx), carbon monoxide (CO), and hydrocarbons (HC). The converter is designed to meet stringent emissions standards and is located in the exhaust system's mid-section.

Q3

What is the recommended replacement interval for the exhaust system components?

Exhaust system components, such as the muffler, catalytic converter, and pipes, do not have a specific replacement interval. However, they should be inspected annually or every 15,000 miles for signs of corrosion, leaks, or damage. Replacement is typically required if there are visible holes, excessive rust, or a significant drop in performance.

Q4

Can aftermarket exhaust systems affect the vehicle's warranty?

Yes, installing an aftermarket exhaust system may void certain aspects of the vehicle's warranty, particularly if the modification causes damage to other components or violates emissions regulations. Always consult your Acura dealer or warranty documentation before making modifications.

Q5

What is the torque specification for exhaust manifold bolts on the 2004-2008 Acura TL?

The torque specification for the exhaust manifold bolts on the 2004-2008 Acura TL is 23 lb-ft (31 Nm). Ensure the engine is cool before tightening to avoid warping the manifold.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Acura TL Exhaust System Maintenance Guide

Coming Soon

A detailed guide on inspecting, maintaining, and replacing exhaust system components for the 2004-2008 Acura TL.

OEM Exhaust Parts Catalog

Coming Soon

Official catalog of genuine Acura exhaust components, including mufflers, catalytic converters, and pipes for the 2004-2008 TL.

Emissions Compliance and Testing Information

Coming Soon

Information on emissions standards, testing procedures, and how the Acura TL's exhaust system complies with federal and state regulations.

Exhaust System Repair Procedures

Coming Soon

Step-by-step repair procedures for common exhaust system issues, including leak repairs and component replacements.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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