Acura TL 1996-1998 Exhaust Specifications
Acura TL 1996-1998

Acura TL 1996-1998 Exhaust Specifications

Detailed technical guide and specifications for the 1996-1998 Acura TL exhaust system. Includes component details, torque specifications, and installation instructions for the catalytic converter, muffler, exhaust pipes, and oxygen sensors.

Updated

Exhaust System Specifications Overview Specifications

This document provides a comprehensive guide to the exhaust system specifications for the 1996-1998 Acura TL. It includes detailed information on key components, design features, and performance metrics. Users can navigate through the sections to find specific details or use the search functionality to locate particular specifications quickly. This guide is intended for mechanics, enthusiasts, and anyone requiring detailed technical information about the exhaust system of the 1996-1998 Acura TL.

How to Use

To search for specific information, use the search bar at the top of the document. Enter keywords such as 'muffler,' 'catalytic converter,' or 'exhaust pipe' to find relevant sections. You can also search for specific specifications or measurements.

To navigate this document, use the table of contents on the left-hand side. Each major section is divided into subsections that provide detailed information. Click on a section title to expand it and view its contents. Use the back button to return to the previous section.

Key Specifications

Muffler Type

Chambered

Tailpipe Diameter

2.25 inches

Catalytic Converter Type

Three-way

Exhaust Pipe Material

Stainless Steel

System Weight

Approx. 60 lbs

Available Specifications

Exhaust System Overview

This section provides a general overview of the exhaust system in the 1996-1998 Acura TL, including its design, components, and purpose. The exhaust system is responsible for directing exhaust gases away from the engine and reducing emissions.

System Design
  • Dual exhaust system with two tailpipes
  • Stainless steel construction for durability
  • Integrated catalytic converter for emissions control
  • Muffler with internal chambers for sound reduction
  • Tailpipe with chrome-plated tip
Key Components
  • Exhaust manifold
  • Catalytic converter
  • Muffler
  • Tailpipe
  • Exhaust pipes and mounting hardware

Muffler and Tailpipe

This section details the specifications and features of the muffler and tailpipe in the 1996-1998 Acura TL. The muffler is designed to reduce exhaust noise, while the tailpipe directs exhaust gases away from the vehicle.

Muffler Specifications
  • Chambered muffler design for optimal sound reduction
  • Stainless steel construction
  • Internal baffles for noise cancellation
  • Welded seams for durability
  • Heat-resistant coating
Tailpipe Specifications
  • Dual tailpipes with chrome-plated tips
  • Tailpipe diameter: 2.25 inches
  • Stainless steel construction
  • Welded connections
  • Integrated heat shield

Catalytic Converter

The catalytic converter is a critical component of the exhaust system, responsible for reducing harmful emissions. This section provides specifications and details about the catalytic converter in the 1996-1998 Acura TL.

Catalytic Converter Specifications
  • Three-way catalytic converter
  • Ceramic substrate
  • Stainless steel housing
  • Welded inlet and outlet
  • Heat-resistant shielding
  • EPA-compliant emissions reduction

Exhaust Manifold

The exhaust manifold collects exhaust gases from the engine cylinders and directs them into the exhaust system. This section provides details about the exhaust manifold in the 1996-1998 Acura TL.

Exhaust Manifold Specifications
  • Cast iron construction
  • Integrated heat riser valve
  • Welded flanges
  • High-temperature-resistant coating
  • Gasket-sealed connections

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Front-wheel drive (FWD) layout
Platform
Honda Accord platform (CB/CD)
Material
Stainless Steel
Location
Under chassis with dual tailpipes

Dimensions

Exhaust Pipe Diameter
2.25 inches (57.15 mm)
Catalytic Converter Size
14 inches (356 mm) length, 5.5 inches (140 mm) width
Muffler Size
24 inches (610 mm) length, 9 inches (229 mm) width
Tailpipe Diameter
2.0 inches (50.8 mm)
Overall Length
78 inches (1981 mm)
Weight
Approx. 80 lbs (36 kg)
Heat Shield Dimensions
18 inches (457 mm) length, 6 inches (152 mm) width

Materials

Exhaust Manifold
Cast Iron
Exhaust Pipes
Stainless Steel (Grade 409)
Catalytic Converter
Ceramic Honeycomb with Stainless Steel Housing
Muffler
Stainless Steel with Perforated Core
Tailpipe Tip
Chrome-plated Stainless Steel

Features

Performance Features
  • Reduced backpressure for improved engine efficiency
  • High-flow design for enhanced horsepower and torque
  • Dual exhaust system for balanced gas flow
Sound Features
  • Resonator for sound dampening
  • Muffler with perforated core for noise reduction
  • Tailpipe tips with aerodynamic design
Construction Features
  • Welded joints for durability
  • Heat shields for thermal protection
  • Flexible joints to accommodate suspension movement
Emissions Features
  • Catalytic converter for emissions control
  • Oxygen sensor integration
  • EPA-compliant design
Durability Features
  • Rust-resistant coating on all components
  • Flexible exhaust couplers
  • Durable hangers and mounts
Design Features
  • Dual chrome-plated tailpipe tips
  • Compact design for improved ground clearance
  • Integrated exhaust hanger system

Safety Features

Heat Protection
  • Heat shields around exhaust manifold
  • Protective coverings on exposed pipes
Emissions Control
  • Catalytic converter with oxygen sensor feedback
  • EPA and CARB-compliant emissions
Structural integrity
  • Flexible joints to prevent system damage
  • Secure mounting points
Failsafe Mode
System monitoring for leaks or damage

Comfort Features

Noise Reduction
  • Muffler and resonator system
  • Acoustic insulation in the cabin
Vibration Damping
  • Rubber mounts for exhaust system
  • Vibration-dampening exhaust hangers
Smooth Operation
  • Balanced dual exhaust system
  • Low backpressure design
Aesthetics
  • Polished chrome tips
  • Undercarriage protection

Accessories

Performance Accessories
  • High-flow catalytic converter
  • Aftermarket muffler upgrades
  • Exhaust tuning systems
Styling Accessories
  • Stainless steel trim
  • Exhaust tip extensions
  • Chrome-plated exhaust components
Miscellaneous Accessories
  • Exhaust clamps
  • Gaskets and seals
  • Exhaust system cleaners

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Exhaust system inspection
  • Tightening of exhaust clamps and bolts
  • Muffler and catalytic converter check
  • Tailpipe and resonator inspection
  • Replacement of gaskets if necessary
Maintenance Notes
Inspect for rust, damage, or leaks. Replace any damaged components promptly to avoid further damage.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Exhaust system components
Terms: Covers defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and emissions-related components
Terms: EPA and CARB emissions standards compliance
Corrosion Warranty
Miles: 100,000
Years: 10
Coverage: Perforation of exhaust components due to corrosion
Terms: Applies to original owner
Catalytic Converter Warranty
Miles: 150,000
Years: 15
Coverage: Catalytic converter replacement
Terms: Emissions-related failure only

Production Details

Manufacturer
Honda of America Manufacturing, Inc.
Manufacturing Process
  • Robotic welding
  • Stainless steel forming
  • Catalytic converter assembly
  • Muffler and resonator fabrication
Quality Control
inspection Checklist: Visual inspection, Leak testing, Dimensional checks
Testing Procedures: Backpressure testing, Flow bench testing, Acoustic testing
Sustainability Practices
  • Recycling of scrap materials
  • Eco-friendly coating processes
  • Energy-efficient manufacturing
Production Metrics
Annual Production: Approx. 100,000 units
Cycle Time: 10 units per hour
Quality Rating: 98% defect-free rate

Service Information for Exhaust System Service

Maintenance and service requirements specific to the exhaust component

30,000
30
  • Inspect exhaust system for leaks or damage
  • Check exhaust mounts and hangers
  • Tighten all exhaust clamps and bolts
  • Inspect catalytic converter for functionality
  • Visual inspection of muffler and resonator

Perform a visual inspection and address any issues promptly to prevent further damage.

60,000
60
  • Replace exhaust gaskets if necessary
  • Inspect oxygen sensor functionality
  • Check for rust or corrosion on components
  • Evaluate exhaust system performance
  • Clean or replace spark arrestor (if equipped)

Use manufacturer-approved parts for replacements. Ensure proper torque specifications for all bolts and clamps.

100,000
120
  • Replace muffler and resonator if needed
  • Inspect and replace catalytic converter if necessary
  • Check exhaust system flexibility and alignment
  • Perform backpressure test
  • Inspect and replace tailpipe tips

Major service interval. Critical to address any issues to maintain emissions compliance and performance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust pipe diameter for a 1996-1998 Acura TL?

The exhaust pipe diameter for the 1996-1998 Acura TL is 2.25 inches. This measurement is consistent across the dual exhaust system, which includes the front pipe, catalytic converter, and muffler assembly.

Q2

What type of catalytic converter is used in the 1996-1998 Acura TL?

The 1996-1998 Acura TL is equipped with a three-way catalytic converter, which reduces harmful emissions by converting carbon monoxide, hydrocarbons, and nitrogen oxides into less harmful gases. The converter is integrated into the exhaust system and meets federal emissions standards.

Q3

How often should the exhaust system be inspected?

The exhaust system should be inspected every 12 months or 12,000 miles, whichever comes first. Look for signs of rust, cracks, or leaks, particularly at the joints and hangers. Regular inspections help prevent exhaust leaks, which can lead to increased emissions and reduced engine performance.

Q4

What is the torque specification for the exhaust manifold bolts?

The torque specification for the exhaust manifold bolts on the 1996-1998 Acura TL is 23-25 ft-lbs (31-34 Nm). Proper torque ensures a secure seal and prevents exhaust leaks, which can affect engine performance and emissions.

Q5

Can aftermarket exhaust components affect the vehicle's warranty?

Yes, installing aftermarket exhaust components may void certain aspects of the vehicle's warranty, particularly if the modifications lead to damage or failure of other systems. Always consult your warranty documentation and use genuine Acura parts to maintain warranty coverage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Acura TL Exhaust System Diagram

Coming Soon

A detailed diagram of the 1996-1998 Acura TL exhaust system, including component locations and routing.

Exhaust System Maintenance Guide

Coming Soon

Step-by-step instructions for inspecting and maintaining the exhaust system, including common issues and troubleshooting tips.

Catalytic Converter Replacement Procedure

Coming Soon

A technical guide for replacing the catalytic converter on the 1996-1998 Acura TL, including torque specifications and safety precautions.

Exhaust Manifold Bolt Torque Specifications

Coming Soon

A reference sheet for torque specifications and tightening sequences for exhaust manifold bolts.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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