Acura RL 2005-2012 HVAC System Bolt Torque Specifications
Acura RL 2005-2012

Acura RL 2005-2012 HVAC System Bolt Torque Specifications

Detailed torque specifications for all HVAC system related bolts on the 2005-2012 Acura RL, including compressor, condenser, evaporator, and related component mounting bolts.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

A/c compressor

The A/C compressor is a critical component of the HVAC system, responsible for compressing refrigerant and circulating it through the system.

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Critical to securing the compressor to the engine block, ensuring proper alignment and preventing vibration.
2

A/C Compressor Clutch Bolt

M12 x 1.75
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Responsible for securing the clutch to the compressor shaft. Proper torque ensures the clutch is properly engaged and disengaged.

A/c condenser

The A/C condenser is responsible for dissipating heat from the refrigerant, allowing it to condense into a liquid.

1

A/C Condenser Mounting Bolts

M12 x 1.5
Torque Value
16 ft-lbs (22 N·m)
Important Notes
Essential to securing the condenser to the radiator support or frame. Proper torque ensures the condenser is properly aligned and secured.

A/c evaporator

The A/C evaporator is responsible for absorbing heat from the air, allowing the refrigerant to evaporate into a gas.

1

A/C Evaporator Mounting Bolts

M8 x 1.25
Torque Value
10 ft-lbs (14 N·m)
Important Notes
Critical to securing the evaporator to the dashboard or HVAC housing. Proper torque ensures the evaporator is properly aligned and secured.

A/c refrigerant lines

The A/C refrigerant lines are responsible for circulating refrigerant through the system.

1

A/C Line Fittings

M10 x 1.5
Torque Value
13 ft-lbs (18 N·m)
Important Notes
Responsible for connecting the refrigerant lines to the compressor, condenser, and evaporator. Proper torque ensures a leak-free seal.
2

A/C Refrigerant Line Bracket Bolts

M6 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Responsible for securing the refrigerant lines to the engine compartment or frame. Proper torque ensures the lines are properly secured.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why are torque specifications important for HVAC bolts?

Correct torque ensures proper clamping force, preventing leaks of refrigerant or air, and potential damage to components. Over-tightening can strip threads or crack housings, while under-tightening can lead to looseness, leaks, and vibration-related failures. For example, an improperly torqued compressor bolt can cause the compressor to vibrate excessively, leading to premature failure.

Q2

What happens if I over-tighten a bolt?

Over-tightening can stretch or damage the bolt, and damage the threads in the component. It can also cause distortion of mating surfaces, potentially leading to leaks or component failure. For example, over-torquing the bolts on the evaporator core housing could crack the plastic, causing an air leak.

Q3

Can I reuse HVAC bolts?

While some bolts can be reused, it is generally recommended to replace any bolts removed from the HVAC system, especially those used to secure refrigerant lines and compressors. These bolts can stretch or corrode over time and may not hold the same torque on reuse. For critical components, new bolts with manufacturer-specified torque are recommended. For example, its recommended to always use new o-rings and bolts on the AC compressor lines.

Q4

How do I properly use a torque wrench?

Select the correct torque value for the fastener. Set the torque wrench to this value. Tighten the bolt gradually until the torque wrench 'clicks' or signals that the set torque value has been reached. Avoid over-tightening by stopping at the signal. It's advisable to verify your torque wrench's accuracy periodically. Also, ensure the thread is clean and in good condition. For example, when replacing the TXV valve, a torque wrench is mandatory to avoid leaks

Q5

Are all torque specs the same for the AC system?

No, each part of the AC system has specific torque specs depending on the material, bolt size and function. Components such as the compressor, condenser, evaporator and refrigerant lines each have unique requirements. Always refer to the service manual for the precise torque specification of each bolt.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (1/4" Drive)

A calibrated torque wrench is essential for applying precise torque to HVAC system fasteners.

  • Accurate torque settings within the range needed for HVAC components
  • Audible click or visual indicator when desired torque is reached
Learn more

Torque Wrench (3/8" Drive)

A larger torque wrench is useful for higher torque fasteners found in the HVAC system.

  • Higher torque range than the 1/4" drive
  • Durable construction for heavy-duty use
Learn more

Socket Set (Metric)

A comprehensive set of metric sockets is needed to fit various bolt and nut sizes found in the HVAC system.

  • Includes common sizes such as 8mm, 10mm, 12mm, and 14mm
  • Both deep and shallow sockets for different access requirements
Learn more

Extension Bars (1/4" and 3/8")

Extension bars provide access to fasteners in recessed or hard-to-reach areas within the HVAC system.

  • Various lengths for different access requirements
  • Compatible with 1/4" and 3/8" drive tools
Learn more
Service Procedures

Compressor Mounting Bolt Torque

Procedure for properly tightening the compressor mounting bolts to the specified torque to avoid damage or leaks.

  • Locate the compressor mounting bolts.
  • Using the appropriate socket and torque wrench, tighten each bolt to the manufacturer's specified torque (typically around 20-25 ft-lbs).
  • Tighten bolts in a cross pattern to ensure even pressure.
  • Double-check torque using a calibrated torque wrench.
View full procedure

Condenser Mounting Bolt Torque

Procedure for properly tightening the condenser mounting bolts to the specified torque.

  • Locate the condenser mounting bolts.
  • Using the appropriate socket and torque wrench, tighten each bolt to the manufacturer's specified torque (typically around 10-15 ft-lbs).
  • Tighten in a cross pattern to evenly distribute pressure.
  • Recheck torque using the calibrated torque wrench.
View full procedure

HVAC Line Connection Torque

Procedure for properly tightening HVAC line connection fittings to prevent refrigerant leaks.

  • Locate the HVAC line connection points.
  • Using the appropriate wrench size (typically flare nut wrenches) and torque wrench, tighten each connection to the manufacturer's specified torque (typically around 10-18 ft-lbs, depending on fitting size).
  • Do not overtighten to avoid damaging the flare fittings.
  • Verify the connection is secure.
View full procedure
Technical Service Bulletins

AC Compressor Bolt Loosening Issue

2009-07-15

Some 2005-2008 Acura RL vehicles have reported AC compressor mounting bolts loosening due to vibration, causing premature wear and noises.

2005-2008

Resolution: Inspect the compressor mounting bolts for looseness and torque to the specified value (20-25 ft-lbs). Consider using a thread locking compound for added security. Check regularly during service.

Condenser Mounting Bolt Corrosion

2011-03-22

2009-2012 Acura RL vehicles in high salt environment regions are experiencing corrosion on the condenser mounting bolts, leading to reduced clamping force.

2009-2012

Resolution: Inspect condenser mounting bolts for corrosion, clean and if necessary, replace with new bolts. Use anti-seize compound when reinstalling to prevent future issues and torque to 10-15 ft-lbs.

HVAC Line Connection Leakage

2012-01-10

Reports of refrigerant leaks from HVAC line connections have been noted on certain 2005-2012 Acura RL models due to improper torque or damaged flare fittings.

2005-2012

Resolution: Inspect flare connections for damage, replace if necessary. Always use a flare wrench to tighten the connections and verify tightness with a torque wrench to the manufacturer’s specification (10-18 ft-lbs depending on size). Consider using new O-rings or crush washers.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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