Acura NSX 1990-2005 Exhaust Specifications
Acura NSX 1990-2005

Acura NSX 1990-2005 Exhaust Specifications

Detailed technical specifications for the exhaust system of the 1990-2005 Acura NSX, including OEM parts, torque values, materials, and performance details. Ideal for technicians and enthusiasts.

Updated

Exhaust System Specifications Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 1990-2005 Acura NSX. It includes detailed technical information, maintenance guidelines, and performance characteristics. Use this guide to understand the components, materials, and dimensions of the exhaust system, as well as recommended maintenance and upgrade practices.

How to Use

To find specific information, use the search functionality by typing keywords such as 'muffler', 'catalytic converter', or 'pipe diameter'. Results will highlight relevant sections.

Navigate through the document by selecting sections from the table of contents. Each section provides detailed subsections with technical specifications and maintenance tips.

Key Specifications

Muffler Type

Dual-chamber stainless steel

Catalytic Converter

High-efficiency ceramic core

Pipe Diameter

2.25 inches (main) / 2.5 inches (tail)

Exhaust System Weight

Approx. 45 pounds

Noise Level

80 dB at 4,000 RPM

Available Specifications

Exhaust System Overview

This section provides a general overview of the exhaust system, including its components, materials, and design features. It also explains the purpose of each component and how they contribute to overall performance.

System Components
  • Dual exhaust system with two mufflers
  • Stainless steel construction for durability
  • Catalytic converters for emissions control
  • Tailpipe diameter: 2.5 inches
  • System weight: Approximately 45 pounds
Performance Features
  • Low-restriction design for improved flow
  • Optimized backpressure for engine performance
  • Heat-resistant coating on critical components
  • Dual-tip exhaust outlets for aesthetic appeal
  • Reduced noise levels for street legality

Technical Specifications

This section provides detailed technical specifications for the exhaust system, including dimensions, materials, and emissions compliance.

Pipe and Muffler Dimensions
  • Main exhaust pipe diameter: 2.25 inches
  • Muffler inlet/outlet diameter: 2.5 inches
  • Tailpipe length: 18 inches
  • Muffler body length: 12 inches
  • Catalytic converter length: 6 inches
Emissions and Compliance
  • Catalytic converter efficiency: 95%
  • Emissions compliance: Meets EPA standards
  • Noise level: 80 dB at 4,000 RPM
  • Backpressure rating: 1.2 psi at 6,000 RPM
  • Leakage rate: <1% of total exhaust flow

Maintenance and Upgrades

This section provides guidelines for maintaining and upgrading the exhaust system, including recommended practices and compatible aftermarket components.

Routine Maintenance
  • Inspect exhaust system for leaks every 15,000 miles
  • Clean mufflers and catalytic converters every 30,000 miles
  • Replace gaskets and seals every 50,000 miles
  • Check for rust and corrosion annually
  • Tighten exhaust system mounting brackets as needed
Upgrade Options
  • High-flow catalytic converters for increased performance
  • Lightweight titanium exhaust systems
  • Performance mufflers with adjustable sound levels
  • Stainless steel exhaust tips for enhanced appearance
  • Aftermarket exhaust manifolds for improved flow

Component Specifications

Overview

Type
dual exhaust system
Configuration
rear-mounted, dual mufflers
Platform
NA1/NA2
Material
stainless steel
Location
rear

Dimensions

Exhaust Pipe Diameter
2.25 in (57.15 mm)
Muffler Size
8 in (203.2 mm) x 12 in (304.8 mm)
Catalytic Converter Size
5.5 in (139.7 mm) x 4.5 in (114.3 mm)
Tailpipe Diameter
2.5 in (63.5 mm)
System Length
11.5 ft (3.5 meters)
Weight
45 lbs (20.4 kg)

Materials

Exhaust Manifold
cast iron with stainless steel coating
Downpipe
stainless steel
Mid-Pipe
stainless steel
Muffler
stainless steel with perforated core
Tailpipe
stainless steel

Features

Performance
  • high-flow catalytic converters
  • optimized exhaust routing
  • low-restriction mufflers
  • dual exit design
  • reduced backpressure
Design
  • lightweight construction
  • mandrel-bent pipes
  • precision-welded joints
  • adjustable exhaust tips
  • aerodynamic positioning
Sound
  • sport-tuned exhaust note
  • variable exhaust valve system (later models)
  • noise reduction technology
  • smooth exhaust flow
  • aggressive sound profile

Safety Features

Heat Shielding
  • high-temperature ceramic coating
  • insulated exhaust components
  • protected wiring harness
Exhaust Coupling
  • flexible exhaust couplings
  • fail-safe connections
Leak Protection
  • leak-resistant joints
  • double-welded seams

Comfort Features

Noise Reduction
  • sound-dampening materials
  • muffler insulation
  • resonance chambers
Thermal insulation
  • heat shields
  • insulated exhaust pipes
  • firewall protection

Accessories

Exhaust Kits
  • high-performance exhaust kit
  • stainless steel exhaust system upgrade
  • ceramic-coated exhaust components
Catalytic Converters
  • high-flow catalytic converter
  • direct-fit catalytic converter
Exhaust Tips
  • polished stainless steel tips
  • carbon fiber tips
  • adjustable tips

Maintenance

Service interval
Every 15,000 miles (24,140 km) or 12 months
Service Items
  • Exhaust system inspection
  • Muffler and pipe inspection
  • Catalytic converter check
  • Exhaust manifold gasket inspection
  • Heat shield inspection
Maintenance Notes
Inspect for leaks, damage, or corrosion. Replace gaskets and seals as needed.

Warranty

Parts Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: Exhaust components
Labor Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: Exhaust system repairs
Corrosion Warranty
Miles: 60,000 miles
Years: 5 years
Coverage: Exhaust system corrosion
Emissions Warranty
Miles: 80,000 miles
Years: 7 years
Coverage: Catalytic converter and muffler

Production Details

Manufacturer
Honda (OEM) or aftermarket specialists
Manufacturing Process
  • CNC tubing fabrication
  • MIG welding
  • Precision bending
  • Robotic welding
  • Acoustic tuning
Quality Control
inspection: Visual and pressure testing
Certification: OEM-compliant
Testing: Dyno testing for performance
Sustainability Practices
  • Recycled materials
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Annual Production: 1500 units
Lead Time: 6-8 weeks
Failure Rate: <1%

Service Information for Exhaust System Service

Maintenance and service requirements specific to the exhaust system

15,000 miles
12 months
  • Inspect exhaust system for leaks or damage
  • Check exhaust manifold gasket for integrity
  • Inspect muffler and pipes for corrosion
  • Verify catalytic converter functionality
  • Clean or replace spark arrestor (if equipped)

Perform visual inspection and test for exhaust leaks

30,000 miles
24 months
  • Inspect flexible exhaust couplings
  • Check exhaust hangers and mounts
  • Inspect heat shields and insulation
  • Test exhaust system backpressure
  • Replace exhaust system gaskets (if needed)

Use specialized tools for backpressure testing

60,000 miles
48 months
  • Replace exhaust system gaskets
  • Inspect and clean catalytic converter
  • Replace muffler packing (if equipped)
  • Inspect exhaust tips for damage
  • Weld any minor cracks or joints

Major service interval - consider component replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the stock exhaust pipe diameter for the 1990-2005 Acura NSX?

The stock exhaust pipe diameter for the 1990-2005 Acura NSX is 60.5 mm (2.38 inches). This diameter is optimized for the vehicle's 3.0L and 3.2L V6 engines to ensure proper exhaust flow and backpressure.

Q2

What material is used in the stock exhaust system of the Acura NSX?

The stock exhaust system of the Acura NSX is constructed from stainless steel, which provides durability and resistance to corrosion. The muffler and resonator are also made from high-quality stainless steel to ensure longevity.

Q3

Can I install an aftermarket exhaust without voiding my warranty?

Installing an aftermarket exhaust may void your warranty if it causes damage to other components or if the installation is not performed by a certified technician. Always consult your dealership or warranty documentation before making modifications.

Q4

What is the recommended torque specification for exhaust manifold bolts?

The recommended torque specification for the exhaust manifold bolts on the 1990-2005 Acura NSX is 22-25 ft-lbs (30-34 Nm). Proper torque ensures a secure seal and prevents exhaust leaks.

Q5

How often should the exhaust system be inspected?

The exhaust system should be inspected every 12,000 miles or during routine maintenance. Look for signs of rust, cracks, or loose components, and ensure the exhaust hangers are secure.

Q6

What is the backpressure range for the stock exhaust system?

The stock exhaust system is designed to maintain a backpressure range of 1.5-2.5 psi at normal operating RPMs. This range ensures optimal engine performance and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Acura NSX Exhaust System Service Manual

Coming Soon

Official service manual for the 1990-2005 Acura NSX exhaust system, including detailed diagrams, torque specifications, and installation procedures.

Stainless Steel Exhaust Maintenance Guide

Coming Soon

A comprehensive guide on maintaining stainless steel exhaust systems, including cleaning tips and corrosion prevention techniques.

Aftermarket Exhaust Compatibility Chart

Coming Soon

A chart detailing compatible aftermarket exhaust systems for the 1990-2005 Acura NSX, including performance and sound comparisons.

Exhaust System Safety and Inspection Checklist

Coming Soon

A step-by-step checklist for inspecting the exhaust system, including safety precautions and common issues to look for.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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