Acura NSX 1990-2005 Brake System Bolt Torque Specifications & Fastener Values
Acura NSX 1990-2005

Acura NSX 1990-2005 Brake System Bolt Torque Specifications

Detailed torque specifications for various brake components on the 1990-2005 Acura NSX, including calipers, rotors, and related hardware.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Brake Calipers

Torque specifications for brake calipers and related components.

1

Brake Caliper Mounting Bolts

M12 x 1.25
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Secures the caliper assembly to the mounting bracket. Ensure even tightening.
2

Brake Caliper Bleeder Valve

M10 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Torque specification for brass bleeder valves. Over-tightening can damage the bleeder valve. Use a new crush washer.
3

Brake Line Banjo Bolts

M10 x 1.0
Torque Value
18 ft-lbs (24 N·m)
Important Notes
Torque specification for brake line banjo bolts. Over-tightening can damage the fittings. Use new crush washers. These values may need to be modified based on the fitting material.

Brake Mounting Brackets

Torque specifications for brake caliper mounting brackets.

1

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Value
80 ft-lbs (108 N·m)
Important Notes
Secures the caliper mounting bracket to the wheel knuckle/hub assembly. Crucial for alignment and secure braking.

Brake Rotors

Torque specifications for brake rotors/discs and related components.

1

Brake Disc/Drum Retaining Bolts

M6 x 1.0
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Small bolts that hold the rotor to the hub during assembly. Wheel lug nuts ultimately provide clamping force.

Wheel Mounting

Torque specifications for wheel mounting.

1

Wheel Lug Nuts

M12 x 1.5
Torque Value
80 ft-lbs (108 N·m)
Important Notes
Proper torque is critical for wheel and rotor retention. Always tighten in a star pattern to ensure even clamping force.

Master Cylinder

Torque specifications for the brake master cylinder and related components.

1

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Value
16 ft-lbs (22 N·m)
Important Notes
Bolts secure the master cylinder to the booster or firewall. Ensure even tightening.

Brake Booster

Torque specifications for the brake booster and related components.

1

Brake Booster Mounting Bolts

M10 x 1.25
Torque Value
16 ft-lbs (22 N·m)
Important Notes
Bolts secure the brake booster to the firewall. Ensure even tightening.

Brake Pedal

Torque specifications for the brake pedal and related components.

1

Brake Pedal Pivot Bolt/Nut

M10 x 1.5
Torque Value
15 ft-lbs (20 N·m)
Important Notes
Secures the brake pedal assembly, allowing smooth pivot operation. Prevents excessive wear of bushings.

Abs System

Torque specifications for the ABS sensors and related components.

1

ABS sensor mounting bolt

M6 x 1.0
Torque Value
8 ft-lbs (11 N·m)
Important Notes
Secures ABS sensor to the hub assembly. Over-tightening can damage the sensor. Ensure correct sensor alignment.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is it important to use the correct torque specifications for brake bolts?

Using the correct torque specifications is crucial for brake safety and performance. Under-tightening can cause bolts to loosen, potentially leading to brake failure. Over-tightening can strip threads, warp components, or cause bolts to shear, also resulting in a dangerous situation. Accurate torque ensures the brake components are securely and evenly clamped together, enabling reliable braking.

Q2

Can I use a standard torque wrench, or do I need a specialized one?

A standard, calibrated torque wrench capable of measuring within the specified range for each bolt is sufficient. For example, the caliper mounting bolts require higher torque than the bleeder screw, so a wrench that handles both ranges is ideal. Ensure your torque wrench is regularly calibrated for accurate readings. A clicker type is a common and suitable choice.

Q3

What happens if I don't have a torque wrench? Can I 'eyeball' it?

Never attempt to 'eyeball' brake bolt torque. This is extremely dangerous and can lead to brake failure. The correct torque is a precise measurement; estimating or using guesswork is unacceptable. Always use a calibrated torque wrench. If you don't have one, borrow or rent one from an auto parts store or mechanic.

Q4

Do I need to use threadlocker on brake bolts?

Generally, threadlocker is not required on the main brake caliper mounting bolts or the rotor retaining screws. These are typically tightened to a specific torque that creates sufficient clamping force. However, some smaller bolts, like those on the ABS sensor brackets, might benefit from a light threadlocker. Always consult the specific NSX repair manual for verification on each bolt.

Q5

Should I replace my brake bolts when replacing rotors or pads?

It's not always mandatory to replace brake bolts, however, it is highly advisable to inspect them thoroughly. If they show signs of stretching, rust, or damage, they should absolutely be replaced. For high stress bolts such as caliper mounting bolts, replacing them with new ones is a best practice for peace of mind. Additionally, some components, such as rotor retaining screws, are frequently recommended for replacement each time they are loosened.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (1/2" Drive)

A calibrated torque wrench is essential for accurately tightening bolts to specified torque values, preventing damage and ensuring safe operation.

  • Measures torque in foot-pounds (ft-lbs) or Newton-meters (Nm)
  • Click-type or digital display for accurate readings
  • 1/2" drive for standard automotive bolt sizes
Learn more

Torque Wrench (3/8" Drive)

A smaller torque wrench is necessary for smaller fasteners and spaces.

  • Measures torque in inch-pounds (in-lbs) or Newton-meters (Nm)
  • Click-type or digital display for accurate readings
  • 3/8" drive for smaller bolt sizes
Learn more

Socket Set (Standard and Metric)

A comprehensive set of sockets is needed to fit the various bolt sizes on the brake system.

  • Includes both standard (SAE) and metric socket sizes
  • Various drive sizes (1/4", 3/8", 1/2") to match torque wrenches
  • 6-point sockets recommended for secure grip
Learn more

Wrench Set (Standard and Metric)

A wrench set provides access to fasteners where a socket may not fit.

  • Includes both standard (SAE) and metric wrench sizes
  • Open-end and box-end options for versatility
  • Combination wrenches are most useful
Learn more
Service Procedures

Front Brake Caliper Bolt Torque

Procedure for torquing the bolts that secure the front brake caliper to the hub assembly.

  • Clean the threads of all bolts and caliper mounting points.
  • Apply a light coating of anti-seize to the bolt threads.
  • Hand-tighten all caliper mounting bolts.
  • Torque the caliper mounting bolts to 76 ft-lbs (103 Nm) in a cross pattern to ensure even clamping.
  • Double check the torque after a few minutes.
View full procedure

Rear Brake Caliper Bolt Torque

Procedure for torquing the bolts that secure the rear brake caliper to the hub assembly.

  • Clean the threads of all bolts and caliper mounting points.
  • Apply a light coating of anti-seize to the bolt threads.
  • Hand-tighten all caliper mounting bolts.
  • Torque the caliper mounting bolts to 76 ft-lbs (103 Nm) in a cross pattern to ensure even clamping.
  • Double check the torque after a few minutes.
View full procedure

Brake Rotor to Hub Torque

Procedure for torquing the bolts that secure the brake rotor to the hub assembly.

  • Clean the mating surfaces of the rotor and hub.
  • Apply a light coating of anti-seize to the bolt threads (if applicable).
  • Hand-tighten the rotor mounting bolts.
  • Torque the rotor mounting bolts to 50 ft-lbs (68 Nm) in a cross pattern to ensure even clamping.
  • Double check the torque after a few minutes.
View full procedure

Brake Caliper Bleeder Valve Torque

Procedure for torquing the bleeder valves on the brake calipers.

  • Clean the bleeder valve threads and mating surface.
  • Install a new copper crush washer.
  • Hand-tighten the bleeder valve.
  • Torque the bleeder valve to 11 ft-lbs (15 Nm).
  • Do not over-tighten, as the bleeder valve can be damaged.
View full procedure
Technical Service Bulletins

Brake Caliper Bolt Corrosion

2002-05-15

Reports of corrosion on brake caliper mounting bolts, particularly in areas with heavy salt exposure. This can lead to improper torque readings and compromised braking performance.

1990-2005

Resolution: Inspect caliper bolts for corrosion. Replace corroded bolts. Apply anti-seize to bolt threads during reinstallation. Ensure proper torque is applied.

Brake Rotor Mounting Bolt Stretch

2004-11-20

Some instances of rotor mounting bolts stretching or becoming damaged after multiple installations. This can lead to improper clamping and rotor wobble.

1990-2005

Resolution: Always inspect rotor mounting bolts for wear, stretch, or damage. Replace bolts as necessary. Use a torque wrench to tighten bolts to the specified torque. Do not over tighten.

ABS Module Related Torque Specs

2000-02-25

The mounting bolts for the ABS module have specific torque specifications that must be followed to avoid compromising the system.

1991-2005

Resolution: Torque the ABS module mounting bolts to 18 ft-lbs (24 Nm). If the ABS module or lines are removed and reinstalled, the braking system must be bleed.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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