Acura MDX 2001-2006 Exhaust Specifications
Acura MDX 2001-2006

Acura MDX 2001-2006 Exhaust Specifications

Comprehensive technical specifications and service details for the 2001-2006 Acura MDX exhaust system, including components, torque values, and maintenance procedures.

Updated

Exhaust System Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 2001-2006 Acura MDX. It is designed to help users understand the components, technical details, and key features of the exhaust system. Use this guide to navigate through sections, search for specific information, and reference key specifications quickly.

How to Use

To search for specific information, use the search functionality by typing keywords related to the exhaust system (e.g., 'muffler size', 'catalytic converter'). Results will highlight relevant sections.

Navigate through the document by selecting sections from the table of contents. Each section contains detailed subsections with technical points. Use the quick reference section for fast access to key specifications.

Key Specifications

Muffler Inlet Size

2.25 inches

Tailpipe Diameter

2.25 inches

Catalytic Converter Type

Three-way

Exhaust Pipe Material

Stainless steel

Heat Shield Thickness

0.0625 inches

Available Specifications

Muffler and Tailpipe

The muffler and tailpipe are critical components of the exhaust system, responsible for reducing noise and directing exhaust gases away from the vehicle. This section provides detailed specifications for these components.

Muffler Specifications
  • Type: Chambered muffler
  • Material: Stainless steel
  • Inlet size: 2.25 inches
  • Outlet size: 2.25 inches
  • Weight: Approximately 15 pounds
  • Mounting type: Welded flange
Tailpipe Specifications
  • Material: Stainless steel
  • Diameter: 2.25 inches
  • Length: Approximately 6 feet
  • Tip style: Polished stainless steel
  • Mounting: Clamped with rubber isolators
  • Features: Heat-resistant coating

Catalytic Converter

The catalytic converter is a key emissions control component that reduces harmful pollutants in the exhaust gases. This section provides specifications and details about the catalytic converter used in the 2001-2006 Acura MDX.

Catalytic Converter Specifications
  • Type: Three-way catalytic converter
  • Material: Ceramic substrate with platinum and palladium coating
  • Inlet size: 2.25 inches
  • Outlet size: 2.25 inches
  • Weight: Approximately 20 pounds
  • Mounting: Welded flange

Exhaust Pipes and Connections

The exhaust pipes and connections are essential for maintaining the integrity and performance of the exhaust system. This section details the specifications of these components.

Exhaust Pipe Specifications
  • Material: Stainless steel
  • Diameter: 2.25 inches
  • Thickness: 0.049 inches
  • Length: Varies by section
  • Features: Mandrel-bent for smooth flow
  • Seals: High-temperature gaskets
Connection Types
  • Flanges: Welded steel flanges
  • Clamps: Stainless steel clamps with rubber-lined sleeves
  • Gaskets: High-temperature exhaust gaskets
  • Hangers: Rubber isolators for vibration damping

Heat Shields and Insulation

Heat shields and insulation are crucial for protecting components from excessive heat generated by the exhaust system. This section provides details on these protective elements.

Heat Shield Specifications
  • Material: Stainless steel
  • Thickness: 0.0625 inches
  • Coverage: Full-length coverage of exhaust system
  • Mounting: Bolted with heat-resistant fasteners
  • Features: Embossed design for heat dissipation
Insulation Material
  • Material: Ceramic fiber insulation
  • Thickness: 0.25 inches
  • Temperature rating: Up to 1200°F
  • Application: Wrapped around exhaust pipes
  • Features: High-temperature resistance

Component Specifications

Overview

Type
dual exhaust system
Configuration
rear exhaust with dual tips
Platform
Honda Odyssey platform
Material
stainless steel and aluminized steel
Location
under chassis, dual side exit

Dimensions

Exhaust Pipe Diameter
2.25 in (57 mm)
Muffler Size
8 x 12 in (20 x 30 cm)
Tailpipe Diameter
2 in (51 mm)
System Length
10 ft (3 m)
Catalytic Converter Size
4 x 6 in (10 x 15 cm)
Resonator Size
6 x 10 in (15 x 25 cm)
Tip Diameter
3 in (76 mm)

Materials

Exhaust Manifold
cast iron
Downpipe
stainless steel
Mid-Pipe
aluminized steel
Tailpipe
aluminized steel
Muffler
stainless steel with fiberglass packing

Features

Performance Features
  • dual exhaust system for improved flow
  • reduced backpressure
  • optimized for low-end torque
  • sport-tuned mufflers
  • mandrel-bent tubing
Durability Features
  • stainless steel construction
  • aluminized steel components
  • welded joints
  • heat-resistant coatings
  • durable exhaust tips
Sound Features
  • tuned exhaust note
  • minimal drone
  • aggressive sound under acceleration
  • quiet operation at cruising speeds
Emissions Features
  • catalytic converter for emissions control
  • EPA and CARB compliant
  • dual oxygen sensor compatibility
  • reduced emissions output

Safety Features

Heat Protection
  • heat shields for undercarriage protection
  • insulated exhaust components
  • thermal protection coatings
Leak Protection
  • sealed joints and connections
  • durable gaskets
  • leak detection system
Structural integrity
  • reinforced mounting points
  • sturdy hangers
  • impact-resistant materials

Comfort Features

Noise Reduction
  • sound-dampening mufflers
  • insulated exhaust system
  • minimal cabin noise
Smooth Operation
  • balanced exhaust flow
  • smooth power delivery
  • reduced vibrations
Aesthetic Features
  • polished exhaust tips
  • attractive styling
  • durable finish

Accessories

Exhaust Accessories
  • stainless steel exhaust tips
  • heat shield kits
  • exhaust system clamps
  • muffler hangers
Performance Upgrades
  • high-flow catalytic converters
  • performance mufflers
  • exhaust system coatings
  • tuning software
Replacement Parts
  • exhaust gaskets
  • oxygen sensor extensions
  • exhaust manifold bolts
  • muffler packing material

Maintenance

Service interval
  • Inspect exhaust system every 15,000 miles
  • Replace muffler packing every 30,000 miles
  • Check exhaust mounts every 15,000 miles
  • Inspect for leaks every 7,500 miles
  • Replace gaskets every 50,000 miles
  • Clean catalytic converter every 30,000 miles
Maintenance Notes
  • Always use proper lift supports when working under vehicle
  • Wear heat-resistant gloves when handling exhaust components
  • Ensure vehicle is on level ground during inspections
  • Use torque wrench for proper bolt tightening

Warranty

New Vehicle Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: bumper-to-bumper
Emissions Warranty
Miles: 98,000 miles
Years: 8 years
Coverage: catalytic converter and emissions components
Accessories Warranty
Miles: 24,000 miles
Years: 2 years
Coverage: accessories and replacement parts
Performance Warranty
Miles: 12,000 miles
Years: 1 year
Coverage: performance-related components

Production Details

Manufacturer
Honda Manufacturing of Alabama
Manufacturing Process
  • robotic welding
  • laser cutting
  • hydroforming
  • stainless steel fabrication
  • catalytic converter production
Quality Control
inspection Points: leak testing, dimensional accuracy, material integrity, weld quality, noise testing
Certifications: ISO 9001, IATF 16949, EPA compliance, CARB certification
Sustainability Practices
  • recycling of materials
  • reduced emissions manufacturing
  • energy-efficient processes
  • sustainable packaging
Production Metrics
Annual Production: 50,000 units
Line Speed: 10 units per hour
Defect Rate: less than 1%
Supplier Partnerships: 10 global suppliers

Service Information for exhaust Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Inspect exhaust system for leaks
  • Check exhaust mounts and hangers
  • Inspect muffler and tailpipe condition
  • Look for signs of rust or corrosion
  • Check catalytic converter operation

Conduct inspection with vehicle on lift and exhaust system cool

30,000 miles
24 months
  • Replace muffler packing material
  • Inspect and clean catalytic converter
  • Check oxygen sensor operation
  • Tighten all exhaust system bolts
  • Inspect exhaust tips for damage

Use specialized tools for catalytic converter cleaning

60,000 miles
48 months
  • Replace exhaust gaskets
  • Inspect exhaust manifold bolts
  • Check for damaged or rusted components
  • Replace muffler if necessary
  • Inspect entire exhaust system for integrity

Major service interval - consider professional inspection

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust pipe diameter for the 2001-2006 Acura MDX?

The exhaust pipe diameter for the 2001-2006 Acura MDX is 2.25 inches (57.15 mm). This measurement is consistent across all trims and ensures proper exhaust flow and backpressure for optimal engine performance.

Q2

What type of catalytic converter is used in the 2001-2006 Acura MDX?

The 2001-2006 Acura MDX is equipped with a three-way catalytic converter. It is designed to reduce harmful emissions by converting carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx) into less harmful gases like carbon dioxide (CO2), nitrogen (N2), and water vapor (H2O).

Q3

What is the recommended torque specification for exhaust manifold bolts?

The recommended torque specification for the exhaust manifold bolts on the 2001-2006 Acura MDX is 23 lb-ft (31 Nm). Proper torque ensures a secure seal and prevents exhaust leaks, which can affect engine performance and emissions.

Q4

How often should the exhaust system be inspected?

The exhaust system should be inspected every 15,000 miles (24,000 km) or during routine maintenance. Look for signs of rust, cracks, or leaks, particularly at joints and hangers. Early detection of issues can prevent costly repairs and ensure compliance with emissions regulations.

Q5

Can aftermarket exhaust systems affect the vehicle's warranty?

Yes, installing an aftermarket exhaust system may void parts of your vehicle's warranty, particularly if the modification causes damage to other components or affects emissions compliance. Always consult your Acura dealer or warranty documentation before making modifications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Acura MDX Exhaust System Service Manual

Coming Soon

Official service manual for the 2001-2006 Acura MDX exhaust system, including detailed diagrams, torque specifications, and repair procedures.

Exhaust System Maintenance Guide

Coming Soon

A comprehensive guide to maintaining the exhaust system, including inspection tips, common issues, and troubleshooting steps.

Catalytic Converter Replacement Instructions

Coming Soon

Step-by-step instructions for replacing the catalytic converter on the 2001-2006 Acura MDX, including safety precautions and tool requirements.

Exhaust System Warranty Information

Coming Soon

Detailed information on warranty coverage for the exhaust system, including limitations and conditions for repairs or replacements.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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