Acura Integra 1985-1989 Exhaust Specifications
Acura Integra 1985-1989

Acura Integra 1985-1989 Exhaust Specifications

Comprehensive technical specifications for the 1985-1989 Acura Integra exhaust system, including detailed part descriptions, torque values, and installation instructions.

Updated

1985-1989 Acura Integra Exhaust Specifications Overview Specifications

This document provides detailed specifications and technical information for the exhaust system of the 1985-1989 Acura Integra. It covers key components, dimensions, materials, and performance metrics. Use this guide to identify original equipment specifications, understand system design, and assist with maintenance or upgrades. Navigate through sections for comprehensive details or refer to the quick reference for key specifications.

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Key Specifications

Exhaust System Type

Dual exhaust with Y-pipe

Muffler Diameter

6 inches

Tailpipe Diameter

2.25 inches

Catalytic Converter Type

Two-way catalytic converter

Header Diameter

1.75 inches

Available Specifications

Exhaust System Overview

This section provides a general overview of the exhaust system, including its design, components, and functionality. It outlines the purpose of each part and how they integrate to optimize performance and emissions.

System Design and Layout
  • Dual exhaust system with Y-pipe design
  • Stainless steel construction for durability
  • Two mufflers for reduced backpressure
  • Tailpipe diameter: 2.25 inches
  • System weight: Approximately 45 lbs

Muffler and Tailpipe

This section details the specifications of the muffler and tailpipe, including dimensions, materials, and performance characteristics.

Muffler Specifications
  • Muffler type: Chambered muffler
  • Muffler diameter: 6 inches
  • Muffler length: 12 inches
  • Internal baffles for sound reduction
  • High-flow design for improved performance
Tailpipe Specifications
  • Tailpipe diameter: 2.25 inches
  • Tailpipe length: 24 inches
  • Tailpipe material: Stainless steel
  • Polished chrome tip
  • Welded seams for durability

Catalytic Converter

This section provides details on the catalytic converter, including its type, size, and emissions standards.

Catalytic Converter Specifications
  • Converter type: Two-way catalytic converter
  • Converter size: 4 inches in diameter
  • Converter length: 6 inches
  • Emissions standard: Meets 1985-1989 EPA standards
  • Substrate material: Ceramic

Headers and Manifold

This section covers the specifications of the exhaust headers and manifold, including design and materials.

Header Specifications
  • Header type: 4-into-1 design
  • Header material: Stainless steel
  • Header diameter: 1.75 inches
  • Welded construction for strength
  • Ceramic coating for heat resistance

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Muffler with Dual Tips
Platform
DA Platform
Material
Stainless Steel
Location
Under Rear Suspension

Dimensions

Exhaust Pipe Diameter
2.25 in (57.15 mm)
Muffler Size
18 in (L) x 10 in (W) x 6 in (H)
Tailpipe Diameter
2.00 in (50.80 mm)
Catalytic Converter Length
14 in (355.60 mm)
Overall System Length
102 in (2590.80 mm)
System Weight
45 lbs (20.41 kg)

Materials

Exhaust Manifold
Cast Iron
Downpipe
Stainless Steel
Mid-Pipe
Aluminized Steel
Muffler
Stainless Steel
Tailpipe
Galvanized Steel

Features

System Components
  • Dual Chrome-Tipped Exhaust
  • High-Flow Catalytic Converter
  • Stainless Steel Muffler
  • Aluminized Steel Mid-Pipe
  • Heat Shielded Downpipe
Exhaust Tips
  • Dual Round Tips
  • Polished Chrome Finish
  • Rolled Edges for Smooth Flow
Mounting Hardware
  • Stainless Steel Exhaust Clamps
  • Heat-Resistant Gaskets
  • V-Band Clamps for Mid-Pipe

Safety Features

Heat Shields
Heat Shields on Manifold and Downpipe
Catalytic Converter
EPA-Compliant Emissions Control
Exhaust Clamps
Spring-Loaded Clamps for Secure Fitment

Comfort Features

Noise Reduction
  • Chambered Muffler Design
  • Internally Finned Exhaust Tips
  • Sound-Dampening Insulation
Vibration Isolation
Rubber Isolated Exhaust Hangers

Accessories

Optional Components
  • Exhaust System Gasket Set
  • Stainless Steel Exhaust Clamps
  • High-Flow Performance Muffler
installation Kit
  • Exhaust Mounting Hardware Kit
  • Sealing Gaskets
  • V-Band Clamp Kit

Maintenance

Service interval
Every 15,000 miles (24,140 km)
Service Items
  • Inspect Exhaust System for Leaks
  • Check Exhaust Mounts and Hangers
  • Replace Gaskets if Necessary
  • Clean or Replace Spark Arrestor (if equipped)
  • Inspect Muffler and Tailpipe for Damage
Maintenance Notes
Recommended to inspect system annually or if unusual noises occur.

Warranty

Standard Warranty
Miles: 50,000 miles
Years: 5 years
Coverage: Parts and Labor
Extended Warranty
Miles: 80,000 miles
Years: 7 years
Coverage: Parts and Labor
Corrosion Warranty
Miles: 100,000 miles
Years: 10 years
Coverage: Perforation Only
Accessory Warranty
Miles: 20,000 miles
Years: 2 years
Coverage: Accessories Only

Production Details

Manufacturer
Acura
Manufacturing Process
  • Robotic Welding
  • Precision Mandrel Bending
  • Hydroforming
  • TIG Welding for Critical Joints
Quality Control
inspection: Leak Testing, Dimensional Inspection, Material Quality Check
Certifications: EPA Compliant, CARB Compliant, ISO 9001:2015 Certified
Sustainability Practices
  • Recycled Materials in Packaging
  • Energy-Efficient Manufacturing Process
  • Emissions Reduction in Production
Production Metrics
Units Per Day: 500 systems
Cycle Time: 45 minutes per system
Defect Rate: <1%
Yield Rate: 99.5%

Service Information for Exhaust Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Inspect exhaust system for leaks
  • Check exhaust mounts and hangers
  • Inspect muffler and tailpipe for damage
  • Clean or replace spark arrestor (if equipped)
  • Check catalytic converter efficiency

Recommended to perform during routine maintenance.

30,000 miles
24 months
  • Replace exhaust gaskets
  • Inspect and tighten exhaust clamps
  • Check for rust or corrosion
  • Inspect exhaust heat shields
  • Test exhaust system backpressure

More extensive inspection required; may need specialized tools.

60,000 miles
48 months
  • Replace muffler if necessary
  • Inspect and replace catalytic converter
  • Replace entire exhaust system if needed
  • Check exhaust system performance
  • Inspect and replace exhaust tips

Critical service interval; system overhaul may be required.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust pipe diameter for the 1985-1989 Acura Integra?

The exhaust pipe diameter for the 1985-1989 Acura Integra is 1.75 inches (44.45 mm) for the standard trim. Performance or aftermarket systems may vary.

Q2

What type of catalytic converter is used in the 1985-1989 Acura Integra?

The 1985-1989 Acura Integra uses a two-way catalytic converter with a ceramic honeycomb substrate. It is designed to reduce hydrocarbons (HC) and carbon monoxide (CO) emissions.

Q3

What is the torque specification for the exhaust manifold bolts?

The exhaust manifold bolts for the 1985-1989 Acura Integra should be torqued to 23-25 ft-lbs (31-34 Nm). Ensure the engine is cool before tightening to avoid warping the manifold.

Q4

How often should the exhaust system be inspected?

The exhaust system should be inspected every 12,000 miles or annually, whichever comes first. Look for rust, cracks, loose components, and leaks, especially around the muffler, catalytic converter, and joints.

Q5

Can I replace the stock muffler with an aftermarket performance muffler?

Yes, you can replace the stock muffler with an aftermarket performance muffler. Ensure the new muffler is compatible with the 1.75-inch exhaust pipe diameter and meets local emissions regulations.

Q6

What is the recommended material for exhaust system components?

The stock exhaust system uses aluminized steel for durability and corrosion resistance. Aftermarket options may include stainless steel for enhanced longevity and performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Acura Integra Exhaust System Service Manual

Coming Soon

Official service manual for the 1985-1989 Acura Integra exhaust system, including diagrams, torque specs, and maintenance procedures.

Catalytic Converter Replacement Guide

Coming Soon

Step-by-step guide for replacing the catalytic converter on the 1985-1989 Acura Integra, including safety precautions and tools required.

Exhaust System Inspection Checklist

Coming Soon

A comprehensive checklist for inspecting the exhaust system, including common issues and troubleshooting tips.

Performance Exhaust Upgrades

Coming Soon

Information on upgrading to a performance exhaust system, including compatibility, benefits, and installation tips.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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