Acura CL 1997-1999 Exhaust System Bolt Torque Specifications & Gasket Sealing
Acura CL 1997-1999

Acura CL 1997-1999 Exhaust System Bolt Torque Specifications

Detailed torque specifications for exhaust bolts on the 1997-1999 Acura CL, including manifold, downpipe, and other exhaust component fasteners.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Exhaust Manifold

Torque specifications for exhaust manifold and header components.

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.5
Torque Value
16 ft-lbs (22 N·m)
Important Notes
Ensure even tightening. Use new gaskets when installing.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Ensure proper alignment and use new gasket.

Exhaust System

Torque specifications for exhaust piping, catalytic converter, and muffler.

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Use new gasket. Check flange for damage.
2

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Ensure proper fitment of all exhaust components.
3

Exhaust Flange Spring Bolts/Nuts

M8 x 1.25
Torque Value
28 ft-lbs (38 N·m)
Important Notes
This is an estimated value, torque to manufacturers compressed height if specified.
4

Exhaust Band Clamps

varies per clamp
Torque Value
40 ft-lbs (54 N·m)
Important Notes
This is an estimated value. Torque to manufacturer’s specification.
5

Exhaust Hanger Bolts/Nuts

M8 x 1.25
Torque Value
18 ft-lbs (24 N·m)
Important Notes
This is an estimated value, torque to manufacturers specification. Ensure proper alignment of exhaust before tightening.

Exhaust Sensors

Torque specifications for exhaust sensors.

1

Oxygen Sensor

M18 x 1.5
Torque Value
24 ft-lbs (33 N·m)
Important Notes
This is an estimated value. Always ensure the threads are clean and undamaged. Do not overtighten.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is using the correct torque specification important for exhaust bolts?

Using the correct torque specification is crucial for preventing exhaust leaks and damage. Under-tightening can lead to leaks, which reduce engine performance and may introduce dangerous exhaust fumes into the cabin. Over-tightening can stretch or break bolts, damage gaskets, or even crack exhaust components like manifolds or flanges, leading to costly repairs. Correct torque ensures even clamping force for a proper seal.

Q2

What happens if I overtighten an exhaust bolt?

Overtightening exhaust bolts can cause several issues. You might strip the threads on the bolt or the receiving hole in the manifold, rendering them unusable. You could also crush the gasket, preventing it from sealing correctly and causing an exhaust leak. In severe cases, you could crack the exhaust manifold or flange, requiring replacement of expensive components. It's always better to tighten to the recommended torque and double-check.

Q3

Should I use anti-seize compound on exhaust bolts?

Yes, it's highly recommended to use anti-seize compound on exhaust bolts. Exhaust systems experience extreme temperature fluctuations, which can lead to corrosion and seized bolts. Applying anti-seize will make future removal much easier and help prevent damage or breakage during future maintenance. Apply a small amount to the bolt threads, avoiding the bolt head or clamping surfaces. Remember that the torque value is specified for dry threads, reduce the torque value slightly if using anti-seize to avoid over tightening.

Q4

How often should I inspect my exhaust system?

Regular inspection of your exhaust system is a good idea, especially around the bolted connections. Aim to inspect your exhaust system, including the bolts, every 6 months or every time you change your oil. Listen for any unusual hissing or ticking sounds that may indicate an exhaust leak. Check for rust, corrosion, or loose bolts. Timely inspection can prevent major problems and costly repairs down the line.

Q5

What type of gasket should I use when reassembling the exhaust?

Always use the correct type of gasket specified for your 1997-1999 Acura CL. Typically, this will be a multi-layered metal gasket or a graphite gasket. Using an incorrect gasket can lead to improper sealing and leaks. When replacing a gasket, always clean the sealing surfaces of the flange to ensure a good, flat contact surface. Never reuse an old gasket, as they lose their ability to seal properly after being compressed.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (3/8" Drive)

A calibrated torque wrench is essential for accurately tightening exhaust bolts to the manufacturer's specifications.

  • Measures torque in ft-lbs or Nm
  • Click-type or digital readout
  • Range covering the required torque values
Learn more

Socket Set (3/8" Drive)

A set of sockets that includes sizes appropriate for the exhaust flange bolts, nuts, and studs. Typically 10mm, 12mm and 14mm.

  • Various metric socket sizes
  • 6-point sockets are recommended
  • Shallow and Deep sockets
Learn more

Ratchet (3/8" Drive)

A ratchet wrench is used to quickly tighten or loosen bolts and nuts.

  • Durable construction
  • Fine-tooth mechanism
  • Comfortable grip
Learn more

Wrench Set

A set of open-end or combination wrenches may be needed in combination with sockets.

  • Various metric wrench sizes
  • Commonly used sizes like 10mm, 12mm and 14mm
  • Durable construction
Learn more

Penetrating Oil

Used to loosen corroded or seized exhaust bolts and nuts.

  • Reduces rust and corrosion
  • Loosens stuck fasteners
  • Helps prevent breaking bolts
Learn more
Service Procedures

Exhaust Manifold to Cylinder Head Bolt Torque

Procedure for tightening the exhaust manifold to cylinder head bolts.

  • Apply penetrating oil to the exhaust manifold bolts and allow it to soak.
  • Hand-tighten all exhaust manifold bolts.
  • Using a torque wrench, tighten the bolts to 23 ft-lbs (31 Nm) in a criss-cross pattern.
  • Verify the torque setting and confirm that all bolts are tightened to the proper specification.
View full procedure

Exhaust Flange Bolt Torque (Front Pipe to Manifold)

Procedure for tightening the exhaust flange bolts connecting the front pipe to the exhaust manifold.

  • Apply penetrating oil to the flange bolts and allow it to soak.
  • Hand-tighten all flange bolts.
  • Using a torque wrench, tighten the bolts to 33 ft-lbs (45 Nm).
  • Verify the torque setting and confirm that all bolts are tightened to the proper specification.
View full procedure

Exhaust Flange Bolt Torque (Front Pipe to Catalytic Converter)

Procedure for tightening the exhaust flange bolts connecting the front pipe to the catalytic converter.

  • Apply penetrating oil to the flange bolts and allow it to soak.
  • Hand-tighten all flange bolts.
  • Using a torque wrench, tighten the bolts to 33 ft-lbs (45 Nm).
  • Verify the torque setting and confirm that all bolts are tightened to the proper specification.
View full procedure

Exhaust Flange Bolt Torque (Catalytic Converter to Intermediate Pipe)

Procedure for tightening the exhaust flange bolts connecting the catalytic converter to the intermediate pipe.

  • Apply penetrating oil to the flange bolts and allow it to soak.
  • Hand-tighten all flange bolts.
  • Using a torque wrench, tighten the bolts to 33 ft-lbs (45 Nm).
  • Verify the torque setting and confirm that all bolts are tightened to the proper specification.
View full procedure

Exhaust Flange Bolt Torque (Intermediate Pipe to Muffler)

Procedure for tightening the exhaust flange bolts connecting the intermediate pipe to the muffler.

  • Apply penetrating oil to the flange bolts and allow it to soak.
  • Hand-tighten all flange bolts.
  • Using a torque wrench, tighten the bolts to 33 ft-lbs (45 Nm).
  • Verify the torque setting and confirm that all bolts are tightened to the proper specification.
View full procedure

Oxygen Sensor Torque

Procedure for tightening the Oxygen Sensors to the exhaust system.

  • Apply anti-seize compound to the oxygen sensor threads
  • Hand-tighten the oxygen sensor.
  • Using a wrench, tighten the sensor to 29 ft-lbs (39 Nm).
  • Verify the torque setting and confirm the sensor is properly tightened.
View full procedure
Technical Service Bulletins

Exhaust Bolt Corrosion Issues

2001-05-15

Some 1997-1999 Acura CL models have been observed to have premature corrosion on exhaust bolts, leading to difficulty in removal and proper torque application.

1997-1999 Acura CL

Resolution: Use penetrating oil liberally when removing exhaust bolts. Replace any severely corroded bolts. Ensure proper torque is applied upon reinstallation. Consider using anti-seize compound on bolt threads during reassembly.

Recommended Torque Values for Exhaust System

1999-01-20

Clarification on proper torque values for various bolts in the exhaust system to ensure optimal sealing and prevent future exhaust leaks.

1997-1999 Acura CL

Resolution: Refer to specified torque values when reinstalling any exhaust bolts. Improperly torqued bolts can cause leaks, or damage the exhaust system.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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